Loss In Weight Feeder System

Optimize Your Production with High-Precision Loss In Weight Feeder Systems

In industrial processes requiring meticulous material handling and precise feeding, a Loss In Weight Feeder is the cornerstone of efficiency and accuracy. These systems are engineered to deliver a consistent mass flow rate, making them indispensable for batching, blending, and continuous processes. For applications demanding uninterrupted operation, our Continuous Loss In Weight Feeder ensures a non-stop supply of material, maintaining process integrity over extended periods. The challenge of maintaining this continuity during the refill cycle is expertly addressed by our specialized Refilling Continuous Loss-in-Weight Feeders, which utilize advanced control algorithms to minimize any deviation. When your application's success hinges on the utmost precision, our High Accuracy Continuous Loss In Weight Feeder delivers exceptional performance, often achieving accuracy levels of ±0.25% to ±0.5%, making it ideal for high-value ingredients and critical formulations. These systems are designed for a wide range of materials, from fine powders to fibrous granules.


Detailed Technical Specifications

The <产品名字> is engineered with robust components to ensure reliability and long-term performance in demanding industrial environments. The core of the system is a high-resolution load cell system that continuously monitors the weight loss in the hopper, providing real-time data to a sophisticated PLC-based controller. This controller adjusts the feeder's discharge mechanism—such as a screw, vibratory tray, or belt—to maintain the exact setpoint feed rate. The system is constructed from materials like stainless steel 304 or 316 to ensure corrosion resistance and compliance with hygienic standards, which is crucial for food, pharmaceutical, and chemical industries.

  • Feeding Accuracy: Ranges from ±0.25% to ±1.0%, depending on material characteristics and model.
  • Capacity Range: Available in multiple sizes, handling feed rates from a few kilograms per hour up to 100 tons per hour.
  • Control System: Integrated PLC with user-friendly HMI touchscreen for easy setup, monitoring, and data logging.
  • Communication Protocols: Standard interfaces include 4-20 mA, 0-10 V, Profibus, Profinet, and Ethernet/IP for seamless integration into plant control networks.
  • Construction: Primary contact parts are made from stainless steel, with options for polished finishes and specialized coatings.
Model Series Max. Feed Rate (kg/h) Standard Accuracy Hopper Volume (L) Typical Applications
LIW-100 500 ±0.5% 50 Food Additives, Pharmaceuticals
LIW-200 2,000 ±0.5% 100 Plastics Compounding, Chemicals
LIW-500 10,000 ±0.75% 500 Animal Feed, Minerals
LIW-1000 100,000 ±1.0% 1000 Cement, Bulk Solids

Key operational features include automatic material refill cycles that ensure continuous operation without stopping the feeding process. The system is designed for easy cleaning and maintenance, with quick-disconnect parts and CIP (Clean-in-Place) capabilities available. It can handle a vast array of materials, including those that are abrasive, hygroscopic, or have poor flowability, thanks to optional accessories like agitators, hopper massagers, and anti-bridging devices.

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